Suzuki Arctic Cat ATV 500 Self Motor
Overview
The Suzuki Arctic Cat ATV 500 Starter Motor is a heavy-duty electric starting component designed to replace worn or failing original starter motors in 493cc and 499cc ATV engines.
Product Specifications
|
Item |
Specification |
|
Operating Voltage |
12V DC, functional range 9.6V–14.5V |
|
Rated Power |
0.7 kW starting power |
|
Peak Cranking Torque |
2.4 Nm |
|
No-Load Current |
<50 A at 11,500 RPM |
|
Full-Load Current |
≤210 A |
|
Insulation Resistance |
≥20 MΩ at 500V DC |
|
Total Length |
142 mm |
|
Case Diameter |
68 mm |
|
Spline Diameter |
11.8 mm |
|
Weight |
1.45 kg |
|
Terminal Type |
Single M6 threaded stud with brass lock nut |
|
Key Internal Components |
Class-H copper windings, NdFeB magnets, dual-lip NBR seals, hardened 9-tooth spline shaft |
Application Scenarios
Agricultural Utility
Engineered for low-speed, high-frequency stop-start cycles in farming and ranching operations.
Extreme Cold Starting
Delivers high cranking torque at temperatures down to -30°C for snowplow-equipped ATVs.
Commercial Fleet Duty
Heavy-duty copper brush and armature construction extends service life in high-abuse rental operations.
Thermal Range
Materials rated to withstand transitions from -40°C storage to 110°C engine operating temperatures.
Vehicle & OEM Compatibility
Direct Replacement
Drop-on fit for Suzuki KingQuad 500 (1998–2009) and Arctic Cat 500 4x4 (1998–2009) ATVs.
OEM Part Numbers
Replaces Suzuki 31100-38F00, 31100-38F01, and Arctic Cat 0445-036, 0445-058.
Spline Specification
9-tooth drive spline profile matching the internal flywheel ring gear.
Housing Dimensions
30mm mounting flange diameter with dual 6.5mm unthreaded holes spaced 58mm center-to-center.
Quality Testing
Durability: Batch samples undergo 20,000-cycle life-testing to guarantee long-term mechanical reliability.
100% End-of-Line Testing: Every unit is factory-verified for RPM, current draw, and torque on testers before packaging.
Salt Spray: Exterior steel housing passes 96-hour neutral salt spray testing (ASTM B117) to prevent rust on winter salted roads.
Vibration Hardening: Internal components secured against 10G omnidirectional vibration to prevent field failures on rough terrain.
Supply Capacity
Production capacity of 25,000 units per month to support large-scale distributors.
Minimum order quantity is 200 units per production run.
Packed in 5-ply corrugated boxes; standard pallets fit 480 units secured with PET strapping.
Standard production turnaround is 35 days from deposit to port delivery for container orders.
Commercial Terms
Warranty: 24-month full replacement or credit warranty for any manufacturing defects.
Defect Rate Guarantee: Contractual field failure rate guaranteed under 0.3% (3 units per 1,000).
Payment Structures: Standard T/T 30% deposit, 70% balance against the Bill of Lading (B/L).
Open Account (OA): Vetted distribution partners with established credit profiles qualify for OA 30 or OA 60 terms.
Fast Claim Settlement: Defect claims processed and resolved within 4 business days via photo or video verification.
Batch Traceability: Laser-etched production dates and serial numbers on every housing ensure complete quality tracking.
Product Qualification
Packing And Shipping
FAQ
Q: How long does it typically take to replace this starter motor?
A: An experienced technician can complete the replacement in approximately 20–30 minutes using standard hand tools. No modification to the engine case or mounting bracket is required when replacing the specified OEM models.
Q: What is the expected service life under normal operating conditions?
A: With a properly maintained electrical system, the starter motor is designed for over 50,000 engine start cycles, which typically corresponds to 8–10 years of normal recreational or utility ATV use.
Q: Does the starter motor comply with international environmental requirements?
A: Yes. All major materials comply with RoHS and REACH requirements, and manufacturing is performed under an ISO 9001-certified quality management system.
Q: Can this starter motor be customized for private-label distribution?
A: Yes. OEM and ODM services include laser-etched branding, customized packaging, barcode labels, and instruction manuals, with production samples typically completed within 10–15 working days after artwork approval.
Q: What technical support is available after purchase?
A: Our engineering team provides installation guidance, wiring verification, and troubleshooting assistance within 24 business hours, helping distributors and repair shops resolve technical issues quickly.
Q: How can I determine whether the starter motor is actually faulty?
A: Before replacement, verify that the battery voltage is above 12.4V, inspect cable connections, and confirm the starter relay operates correctly. If the relay functions normally but the motor fails to crank or draws excessive current, replacing the starter motor is generally recommended.
Q: Are replacement internal components available for maintenance?
A: Yes. Carbon brushes, brush holders, solenoids, bearings, and seal kits are available for qualified distributors and service centers, instead of replacing the complete assembly.
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