W150 Dual Ignition Magneto Stator
Overview
The W150 Dual Ignition Magneto Stator is a heavy-duty, dual-circuit electrical generation component engineered to provide simultaneous, independent high-voltage pulses to twin-spark ignition systems.
Product Specifications
|
Parameter |
Specification |
|
Cranking Output |
≥15 kV @ 120 RPM |
|
Peak Output Voltage |
32 kV (400–4,800 RPM) |
|
Power Output |
85 W @ 3,000 RPM |
|
Winding Resistance |
0.62 Ω ± 0.03 Ω |
|
Ignition System |
Dual independent channels |
|
Core Materials |
NdFeB magnets, M19 steel, Class H copper |
|
Operating Temperature |
-40°C to +125°C |
|
Protection Rating |
IP67, 20G vibration |
|
Mounting |
82.5 mm pilot, 15 mm shaft bore |
|
Connector |
450 mm harness, DT04-4P |
|
Housing |
6061-T6 aluminum |
|
Weight |
1.45 kg |
Target Applications
Off-Grid Wellhead Compressors
Continuous ignition supply for remote 4-stroke gas gathering compressors where utility grid power is unavailable.
UAV Propulsion Systems
Dual-spark configuration for commercial long-endurance UAVs.
Standby Gas Generators
High-reliability backup ignition for generator sets in hospitals, data centers, and water treatment facilities.
Marine Environments
Engineered for forestry, mining, and offshore mechanical drives to withstand heavy dust loads, thermal swings, and ASTM B117 96-hour salt spray conditions.
Engine & OEM Fits
Drop-in replacement for OEM part numbers W150-MAG-01, 243-9802, and magnetos conforming to SAE J529 standards.
Direct match for Caterpillar G3300 and G3400 series industrial engines operating on natural gas or wellhead gas.
Fits standard 3-bolt and 4-bolt internal drive housings for engines and dual-spark aviation propulsion up to 250 HP.
Internal timing indexing marks align with factory flywheel positions for a standard 25° BTDC (Before Top Dead Center) setup.
Certifications & Traceability
Field Deployment Record: Over 15,000 units operating across North American contract compression fleets and European agricultural biogas CHP plants.
100% Automated Dielectric Testing: Every unit undergoes surge comparison and high-voltage dielectric breakdown testing at 1,500V AC for 60 seconds (SPC data loops with Cpk≥1.67).
ISO 9001:2015 & IATF 16949: Production under automotive-grade quality management with 100% material heat traceability and documented SPC (Statistical Process Control) logs for every stator batch.
CE Directive Compliance: Verified electrical safety and electromagnetic compatibility for seamless integration into industrial engine systems.
RoHS 3 & REACH Compliant: Fully certified under Directive 2015/863/EU and EC No. 1907/2006, for frictionless import into European and North American markets.
FAQ
Q: What is the expected service life of the W150 Dual Ignition Magneto Stator?
A: Under normal industrial operating conditions, the stator is designed for 30,000 operating hours or approximately 8–10 years of continuous service. Actual lifespan depends on engine maintenance, operating temperature, and vibration levels.
Q: What warranty is provided with this stator?
A: The W150 Dual Ignition Magneto Stator is supplied with a 24-month warranty covering manufacturing defects and material failures.
Q: Can the stator be customized for different engines or wiring systems?
A: Yes. OEM customization is available for mounting dimensions, connector types, harness length, ignition timing, output characteristics, and branding, allowing direct integration into customer-specific engine platforms.
Q: What installation requirements should be followed?
A: For optimal ignition performance, the stator should be installed with the specified air gap and factory timing alignment, and all mounting bolts should be tightened to the engine manufacturer's recommended torque values.
Q: What are the standard production lead times?
A: Standard models are typically shipped within 7–10 working days if stock is available, while customized OEM orders generally require 20–30 days after drawing approval and order confirmation.
Q: How should the stator be stored before installation?
A: Store the stator in a clean, dry environment between -20°C and +60°C with relative humidity below 75%. When kept in its original packaging, it can be safely stored for up to 24 months before installation.
Q: What documents can we request before placing a bulk order?
A: We recommend requesting a serial-numbered Certificate of Conformance, a dielectric test summary, and a material traceability record for the exact production lot.
Q: Can this stator be used in continuous-duty field applications?
A: Yes, it is designed for industrial-duty ignition supply, but buyers should confirm duty cycle, ambient temperature, and enclosure conditions before deployment.
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