LF200 Voltage Regulator Rectifier
Overview
The LF200 Voltage Regulator Rectifier is a solid-state electrical component designed to convert variable Alternating Current (AC) generated by small engines or alternators into a stable, regulated Direct Current (DC) output.
Product Specifications
|
Parameter |
Specification |
|
Compatible Engines |
Kohler CH/CV Series, Briggs & Stratton Vanguard V-Twin, Honda GX630/GX690 |
|
Stator Input Range |
15V AC–50V AC |
|
DC Output Capacity |
20A continuous, 25A surge (60 seconds) |
|
Voltage Regulation |
14.4V ±0.2V DC |
|
Wiring Options |
5-wire / 6-wire configurations |
|
Operating RPM Range |
800–4,500 RPM |
Technical Specifications
|
Parameter |
Specification |
|
Protection Rating |
IP67 sealed construction |
|
Operating Temperature |
-40°C to +85°C (-40°F to +185°F) |
|
Vibration Resistance |
Up to 10G vibration on X/Y/Z axes |
|
Housing Material |
ADC12 die-cast aluminum heatsink |
|
Circuit Protection |
Short circuit, reverse polarity, over-voltage, over-current, thermal protection |
|
Product Dimensions / Weight |
78 × 70 × 28 mm / 210 g |
Custom OEM Service
Custom Set-Point Voltage: Standard voltage regulation adjustable from 13.8V to 28.8V DC to match LiFePO4 or specialty battery chemistry requirements.
Harness Tailoring: Custom wire harness lengths from 100mm to 1200mm, eliminating on-site retrofitting labor costs and fitting specific chassis layouts.
Connector Integration: Factory-installed connector options include genuine Deutsch DT-Series, Delphi Weather-Pack, or Amphenol eco|mate waterproof connectors.
Private Label Laser Etching: Direct laser-engraving of custom logos, internal part numbers, and circuit schematics onto the aluminum housing for simplified field maintenance.
MOQ: 1,500 units per production run for custom electrical calibrations or modified wire harnesses.
Quality Assurance
End-of-Line Testing: Every individual unit undergoes automated EOL testing to verify regulation voltage and thermal signatures under full 20A load.
X-Ray Solder Analysis: Hourly automated X-ray inspection (AXI) on BGA component mountings to prevent hidden solder joint failures.
HALT Testing Protocol: Validated by 200 consecutive thermal shock cycles from −40°C to +105°C with 5-minute transition periods.
Field Defect Rate: Confirmed field failure rate maintained under 150 PPM, verified by long-term customer warranty data.
Traceable Batch Reports: Digital Quality Control inspection documents and material test reports (MTR) are archived and provided with every shipment.
Supply Capability
Three high-speed, automated Panasonic SMT lines yield up to 8,000 completed modules per 24 hours, mitigating line-down risks during peak demand periods.
90-day in-house inventory buffer of critical microchips and semiconductors, ensuring uninterrupted delivery schedules during chip allocation cycles.
Mass production orders for standard configurations are shipped within 21 to 30 calendar days from PO confirmation.
All manufacturing plants operate under certified ISO 9001:2015 Quality Management and ISO 14001 Environmental Management Systems.
Logistics & Packaging
Incoterms: Quotes issued on FOB (Port of Shanghai/Ningbo), CIF, or DDP terms for verified contract accounts.
Export Packaging: Units sealed in anti-static (ESD) bags, packed 40 units per master carton with custom-molded EPE foam inserts, preventing transit vibration and electrostatic discharge damage.
Palletization Standards: Shipments stacked on ISPM-15 heat-treated fumigated wooden pallets, secured with heavy-gauge stretch wrap and plastic edge protectors.
MOQ: Standard stocked configurations require a minimum order volume of 500 units (one standard pallet layout).
Payment Terms: Net 30 or Net 60 commercial credit terms available for verified high-volume buyers upon credit approval.
Compliance
International Certifications
CE mark, UL-recognized component status for North America, and UKCA compliance certificates.
Environmental Compliance
100% compliant with EU RoHS Directive 2011/65/EU (including amendment 2015/863), REACH SVHC (ECHA), and DRC conflict-free mineral sourcing.
Component Level Traceability
Laser-etched, unique DataMatrix 2D barcode on each unit tracking the production date, assembly line number, and component lot codes.
FAQ
Q: What engines are compatible with the LF200 Voltage Regulator Rectifier?
A: The LF200 is designed for Kohler CH/CV Series, Briggs & Stratton Vanguard V-Twin, and Honda GX630/GX690 engine platforms. It supports small industrial engines requiring a regulated 14.4V DC charging output.
Q: Can I buy a small trial quantity below the 500-unit MOQ to test compatibility first?
A: Yes, a 50-unit trial pack is available at $28/unit for compatibility testing, fully credited toward your first standard 500-unit order.
Q: Can the LF200 replace an original voltage regulator rectifier without system modification?
A: Yes. The LF200 supports 5-wire and 6-wire configurations and can be supplied with customized harness lengths and connectors to match existing vehicle or equipment wiring layouts.
Q: Can I verify your UL recognition using an official UL file number?
A: Yes, our UL-recognized component status is registered under UL File E538291, which can be independently verified on the UL Product iQ database.
Q: What applications are suitable for the LF200 Voltage Regulator Rectifier?
A: The LF200 is commonly used for industrial generators, utility equipment, commercial machinery, and engine-powered systems requiring stable DC charging performance.
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